Caterpillar Inc. is collaborating with FieldAI to bring "physical AI" and autonomous robotics to its jobsites and manufacturing plants, the companies announced September 2. The partnership combines FieldAI's robot-agnostic autonomy software and Field Foundation Models with Caterpillar's operational data, running on NVIDIA accelerated computing and built into NVIDIA Omniverse digital twins.

Early applications center on inspection and monitoring. Caterpillar and FieldAI plan to deploy autonomous inspections across jobsites and factories, paired with digital twins of facilities that track equipment and infrastructure in real time. The companies describe the goal as catching risks sooner and feeding faster, better-informed decisions back to operators. For a QA team used to scheduled manual walkthroughs, tying autonomous inspection to a live digital twin means equipment drift and defects can surface between walkthroughs instead of during the next one.

"The future of our industries will be shaped by how effectively we combine human expertise with AI-powered machines," said Jaime Mineart, Caterpillar chief technology officer. Inside Caterpillar's own plants, the effort falls under the Integrated Components Division. "These technologies give our teams greater visibility into how our facilities operate and help us identify opportunities to improve safety, optimize flow and make more informed decisions," said John Tuntland, the division's senior vice president.

FieldAI brings a track record Caterpillar says fits its complex, dynamic environments: founder and CEO Ali Agha said the company has deployments "spanning hundreds of sites worldwide." The startup has raised more than $400 million from investors including Bezos Expeditions, Khosla Ventures and NVIDIA's venture arm, NVentures.

The collaboration builds on a vision Caterpillar laid out at CES earlier this year, describing a "jobsite of the future" built around intelligent machines, connected workflows and digital insights. This latest step extends that push from construction and mining sites into Caterpillar's own manufacturing facilities, where digital twins and simulation are meant to speed up how the company designs, builds and delivers equipment.